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asphalt_mixing_plant
Produces best quality Hot Mix Asphalt at low fuel consumption….
wet_mix_plant
Produces homogenous mixture for pavement base & sub base construction….
asphalt_pavers
For laying Hotmix Asphalt on surface of roadways, parking lots….
bitumen_sprayers
For tack coat & bitumen spraying application during road construction….
concrete_batching_plants
Produces homogenous mixture of aggregates, sand, cement, water, additive etc. for construction projects….
concrete_mixers
To produce quality concrete mix at construction sites…..
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asphalt_pavers
Main Components of Asphalt Drum Mix Plant :-
Load Out Conveyor
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Hot mix Plant delivery system consists of rubber belt type load out conveyor to deliver hot mix asphalt directly into tipper trucks
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Special Heat Resistant Multi-ply rubber belting running over idler rollers fixed in stand bolted to robust frame constructed from structural steel.
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Drive system consisting of TEFC motor and shaft mounted gear box.
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Uniformly placed idler & return rollers support the belt without any sagging.
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Spring loaded scrapper blade is installed to scrap the hotmix material sticking the belt.
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Gob hopper fitted at the discharge end of the conveyor is with hydraulically operated gates as per set timers to deliver the hotmix in lump & avoiding segregation.
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Power pack unit is provided for operating the gates of the gob hopper.
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Asphalt Tank
asphalt_tank
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Cera wool insulated tank of adequate capacity with provision of coupling the auxiliary / additional storage tank.
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Flue tube designed for optimum surface area to affect necessary heat transfer.
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Asphalt pumping station consisting of positive displacement type jacketed asphalt pump coupled with variable speed drive unit.
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Hot oil jacketed delivery & return lines for smooth functioning.
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Automatic burner suitable for LDO / Diesel fuel.
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Variable speed drive is synchronized with the variable speed drives of each feeder bin, mineral filler unit and weighbridge load cell to deliver exact percentage of asphalt in the mix material and to meet the job mix formula.
Mineral Filler Unit
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Adequate capacity filler hopper for storing the mineral filler material.
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Filler material is conveyed pneumatically by compressor / blower into the mixing section of the drum.
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Rotary valve controlling the flow rate of the filler material is coupled with the variable speed drive unit to meter the filler material.
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Variable speed drive is synchronized with the variable speed drives of each feeder bin, asphalt pump and weighbridge load cell to deliver exact percentage of filler material in the mix and to meet the job mix formula.
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Filler unit can also be used to recycle the dust, gathered from primary dust collector, into the mixing zone.
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Control Panel
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The body of the panel is fabricated from CRC sheet duly Powder Coated to protect against weather effect.
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It is equipped with the emergency stops, on / off buttons, selector switches, riders, volt meters, current meters, totalizer on the front desk with ease access to operator in logical manner.
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Other electrical items like MCB, fuses, drives, interlocks, starters etc. are housed on the rear side of the panel.
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Totalizer displays all the set parameters like aggregate percentage, asphalt percentage, filler percentage, asphalt & filler flow in kg/min., asphalt temperature, hotmix output, hotmix output temperature etc.
Control Cabin
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It is insulated and houses the control panel for centralized operation of the Asphalt Plant.
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The cabin has glass windows all around, so the operator has full view on all sides from the cabin for easy operation & control of hot mix plant.
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Wet Scrubber Unit
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Secondary Dust Collector (Pollution Control Unit) that absorbs & traps the hazardous gases and dust particles escaping along with the exhaust gases from primary dust collector.
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Venturi and nozzles designed to create the necessary fog of water for absorbing the gases and dust.
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